Temporarily install the clutch disc onto the splines of the transmission mainshaft. Make sure the clutch disc slides freely on the mainshaft.
Apply a light coat of super high temp urea grease (P/N 08798-9002) to the crankshaft pilot bearing (A).
Apply super high temp urea grease (P/N 08798-9002) to the splines (B) of the clutch disc (C), then install the clutch disc using the remover handle (D) and the clutch alignment shaft (E).
NOTE: Wipe off any excess grease.
Install the pressure plate (A) and the mounting bolts (B) finger-tight.
Torque the mounting bolts in a crisscross pattern. Tighten the bolts in several steps to prevent warping the diaphragm spring.
PRESSURE PLATE MOUNTING BOLT TORQUE: |
25 NВ·m (2.5 kgfВ·m, 18 lbfВ·ft) |
Remove the ring gear holder (A), the remover handle, and the clutch alignment shaft (B).
Make sure the diaphragm spring fingers are all the same height.
Do the release bearing inspection, and replace it if necessary.
Install the transmission.
Starting the Engine
1. Apply the parking brake.
2. In cold weather, turn off all
electrical accessories to reduce the drain on the battery.
3. Manual transmission:
Press the clutch pedal down all the way. The START ( ...
M/T Differential Backlash Inspection (M/T)
Place the differential assembly on V-blocks (A), and install the right
driveshaft (B) and the left driveshaft (C).
Measure the backlash of both pinion gears (D) with a dial in ...
Ignition Switch Replacement
NOTE: SRS components are located in the area. Review the
SRS component locations, and
precautions and procedures before doing repairs or
servicing.
Do the battery terminal di ...