Honda Fit: Intake Manifold/Chamber Assembly Removal and Installation
Exploded View
Removal
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Remove the under-cowl panel.
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Remove the air cleaner.
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Disconnect the engine wire harness connectors, and remove the wire harness clamps from the intake manifold chamber:
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Throttle actuator connector
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MAP sensor connector
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EGR valve connector
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Disconnect the brake booster vacuum hose (A) and remove the harness clamp (B).
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Remove the water bypass hose (C) from the clamp (D).
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Remove the throttle body (A) without disconnecting the water bypass hoses.
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Remove the throttle flange plates (B).
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Remove the harness holder (A) and the dipstick (B).
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Disconnect the PCV hose (C).
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Remove the intake manifold bracket mounting bolts.
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Remove the intake manifold/chamber assembly (A) from the cylinder head.
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Disassemble the intake manifold/chamber assembly.
NOTE: Refer to the Exploded View if needed during this procedure.
Installation
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Reassemble the intake manifold/chamber assembly.
NOTE: Refer to the Exploded View if needed during this procedure.
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Install the intake manifold/chamber assembly (A) with a new gasket (B).
NOTE: Tighten the bolts and nuts in a crisscross pattern in three steps, beginning with the inner bolt.
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Loosen the intake manifold bracket mounting bolts (A, B), then loosely install the intake manifold bracket mounting bolts (C, D).
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Tighten the intake manifold bracket mounting bolts in the numbered sequence shown.
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Install the throttle body (A) with a new gasket (B), and the throttle flange plates (C).
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Connect the PCV hose (A).
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Install the harness holder (B) and the dipstick (C).
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Install the water bypass hose (A) to the clamp (B).
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Connect the brake booster vacuum hose (C) and install the harness clamp (D).
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Connect the engine wire harness connectors, and install the wire harness clamps to the intake manifold chamber:
-
Throttle actuator connector
-
MAP sensor connector
-
EGR valve connector
-
-
Install the air cleaner.
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Install the under-cowl panel.
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