NOTE: Keep the cam chain away from magnetic fields.
Turn the crankshaft pulley so its top dead center (TDC) mark (A) lines up with the pointer (B).
Remove the cylinder head cover.
Check the No. 1 piston at TDC. The UP'' mark (A) on the camshaft sprocket should be at the top, and the TDC grooves (B) on the camshaft sprocket should line up with the top edge of the head.
Remove the right front wheel.
Remove the splash shield.
Loosen the water pump pulley mounting bolts (A).
Remove the drive belt.
Remove the water pump pulley (B).
Remove the crankshaft pulley.
Remove the drive belt auto-tensioner.
Support the engine with a jack and a wood block under the oil pan.
Remove the ground cable (A), then remove the side engine mount/bracket assembly (B).
Remove the cam chain case.
Measure the cam chain separation. If the distance is less than the service limit, replace the cam chain and cam chain tensioner.
Standard Distance: 19 mm (0.75 in) |
Service Limit: 15 mm (0.59 in) |
Apply new engine oil to the sliding surface of the cam chain tensioner slider (A).
Hold the cam chain tensioner slider with a screwdriver, then remove the upper bolt (B), and loosen the lower bolt (C).
Remove the cam chain tensioner slider.
Remove the cam chain tensioner (A) and the cam chain guide (B).
Remove the cam chain (C).
Exterior Lights System Description
Headlights System Description
The headlight system is composed of the MICU, the headlight and dimmer/flash-to-pass
switches (inside the combination light switch), the left and right headlights, ...
Starting the Engine
1. Apply the parking brake.
2. In cold weather, turn off all
electrical accessories to reduce the drain on the battery.
3. Manual transmission:
Press the clutch pedal down all the way. The START ( ...
Valve Stem-to-Guide Clearance Inspection
Remove the valves.
Subtract the O.D. of the valve stem, measured with a micrometer, from the
I.D. of the valve guide, measured with an inside micrometer or ball gauge.
Take t ...