NOTE: Keep the cam chain away from magnetic fields.
Turn the crankshaft pulley so its top dead center (TDC) mark (A) lines up with the pointer (B).

Remove the cylinder head cover.
Check the No. 1 piston at TDC. The UP'' mark (A) on the camshaft sprocket should be at the top, and the TDC grooves (B) on the camshaft sprocket should line up with the top edge of the head.

Remove the right front wheel.
Remove the splash shield.
Loosen the water pump pulley mounting bolts (A).

Remove the drive belt.
Remove the water pump pulley (B).
Remove the crankshaft pulley.
Remove the drive belt auto-tensioner.
Support the engine with a jack and a wood block under the oil pan.
Remove the ground cable (A), then remove the side engine mount/bracket assembly (B).

Remove the cam chain case.

Measure the cam chain separation. If the distance is less than the service limit, replace the cam chain and cam chain tensioner.
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Standard Distance: 19 mm (0.75 in) |
|
Service Limit: 15 mm (0.59 in) |

Apply new engine oil to the sliding surface of the cam chain tensioner slider (A).

Hold the cam chain tensioner slider with a screwdriver, then remove the upper bolt (B), and loosen the lower bolt (C).
Remove the cam chain tensioner slider.

Remove the cam chain tensioner (A) and the cam chain guide (B).

Remove the cam chain (C).
Connecting Rod Bolt Inspection
Measure the diameter of each connecting rod bolt at point A and point B
with a micrometer.
Calculate the difference in diameter between point A and point B.
Point AпјЌPoi ...
A/T Differential Carrier and Final Driven Gear Replacement (A/T)
Remove the final driven gear (A) from the differential carrier (B). The
final driven gear bolts have left-hand threads.
Install the final driven gear on the differential carri ...
Windshield Washers
Check the fluid level in the windshield washer reservoir at least monthly during
normal use.
Check the fluid level by removing the cap and looking at the level gauge
On Canadian models: The low ...